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Powder Metallurgy Textile Machinery Spare Parts Custom

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Powder Metallurgy Textile machine gear
From sewing to weaving, the gear of textile machine is very important for many textile processing machines. Gear systems in the textile industry usually require high control and accuracy, as well as high separation, acceleration and breaking torques. In addition, the gear system plays an important role in the printing press. Gear types commonly used in textile processing include worm gear and planetary gear. Some types have helical teeth that engage more quietly. The gears of textile machine in textile production bear very high peak load, high temperature and continuous wear caused by friction. Textile machine gears made of powder metallurgy process are light in weight, quiet in operation, and can be formed to meet the specifications of many applications.
  • Powder Metallurgy Textile machine gear
  • Powder Metallurgy Textile machine gear
  • Powder Metallurgy Textile machine gear
  • Powder Metallurgy Textile machine gear
  • Powder Metallurgy Textile machine gear
  • Powder Metallurgy Textile machine gear
  • Powder Metallurgy Textile machine gear
  • Powder Metallurgy Textile machine gear

Powder Metallurgy Structural Parts
Powder metallurgy structural parts are made of metal powder, which is pressed, sintered at a high temperature of 1120 degrees, shaped, immersed in oil, and treated with anti-rust. Compared with the traditional machining process, it has the following advantages:
① When the parts have irregular shapes, protrusions or pits, and various special-shaped holes, powder metallurgy is easy to manufacture, and no or only a small amount of supplementary cutting is required. obvious economical.
② When using powder metallurgy to produce other mechanical parts, the material utilization rate can reach more than 99.5%.
③Because the parts of the powder metallurgy process are produced by molds, the consistency of the contour, shape and size of the parts is very good, but there are many variables in various aspects when machining, and it is difficult to maintain consistency.
④ The powder metallurgy process can integrate several parts, which can save the cost of processing and assembly later.
⑤ The material density of powder structure parts is controllable and has a certain amount of connected pores. Generally, 5%-20% of lubricating oil is immersed in it to provide a certain degree of self-lubrication, thereby improving wear resistance.
⑥ Powder metallurgy structural parts can also be subjected to various follow-up treatments such as coating and heat treatment like mechanical parts.
  • Powder Metallurgy Structural Parts
  • Powder Metallurgy Structural Parts
  • Powder Metallurgy Structural Parts

Powder Metallurgy Shaft Sleeve
Powder metallurgy is a technology that manufactures metal and alloy powders and uses metal powders (or mixtures of metal powders and non-metallic powders) as raw materials to manufacture metal materials or products by forming and sintering.
Production process with shaft sleeve: mixing - pressing - sintering - shaping - machining - cleaning - oil invasion - quality inspection - packaging
Features of powder metallurgy process:
1. Save metal materials, do not need or only need a very small amount of cutting, and the material utilization rate can be as high as 95%.
2. The dimensional tolerance of the part is small, and the surface finish of the part is better.
3. The material composition can be adjusted as required.
4. Improve strength and wear resistance by adding special materials - secondary re-pressing - secondary sintering - heat treatment.
5. The porosity of the product can be controlled.
6. Various products with special properties can be produced.
7. It can produce complex or peculiar parts that cannot be produced by other metal forming processes.
  • Powder Metallurgy Shaft Sleeve

Custom Powder Metallurgy Textile Machinery Spare Parts Manufacturers

WHO WE ARE

We Have More Than Ten Years Experience In This Field

Shaoxing Guoteng Auto Parts Co., Ltd. was established in 2013 and is located in China Energy Conservation and Environmental Protection Industrial Park, Qisheng Road, Yuecheng District, Shaoxing City, Zhejiang Province.The Company is China Powder Metallurgy Textile Machinery Spare Parts manufacturers and custom Powder Metallurgy Textile Machinery Spare Parts suppliers. Now It Has Completely Independent Product Development, Design, Production And Testing Capabilities. The Main Production Equipment Includes More Than 10 Powder Metallurgy Automatic Presses (20-500 Tons), Automatic High-Temperature Sintering Furnaces, Stainless Steel Vacuum Sintering Furnaces, And Steam Treatment Furnaces. Three-Coordinate, Profiler, And Other Processing And Testing Equipment, Specializing In The Production Of Various OEM/ODM Powder Metallurgy Textile Machinery Spare Parts.

  • 50 million+

    Total investment

  • 7000㎡

    Company size

  • 3000t

    Annual output

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Industry knowledge extension of this category
Advantages of Powder Metallurgy Textile Machinery Spare Parts
1. Cost-Effectiveness:
Powder metallurgy enables the production of complex shapes and intricate geometries with minimal material waste. This efficiency in material utilization translates to cost savings, making it an economically viable option for textile machinery spare parts. Moreover, the ability to combine different metal powders during the blending process allows for the creation of hybrid materials, optimizing the cost-performance ratio.
2. Enhanced Material Properties:
The sintering process employed in powder metallurgy results in a fully dense material with excellent mechanical properties. Textile machinery spare parts fabricated through this method exhibit high strength, wear resistance, and dimensional stability. Additionally, the controlled porosity achievable in powder metallurgy can be advantageous for applications that require lubrication or filtration.
3. Design Flexibility:
Powder metallurgy offers design flexibility, allowing for the production of complex shapes and intricate features that may be difficult or expensive to achieve using traditional machining techniques. This enables the creation of customized spare parts that precisely meet the requirements of textile machinery, ensuring optimal performance and efficiency.
4. Improved Efficiency and Performance:
The properties of materials produced through powder metallurgy contribute to enhanced efficiency and performance of textile machinery spare parts. Reduced friction, wear, and fatigue resistance are critical factors that increase the lifespan of spare parts, resulting in longer maintenance intervals and decreased downtime. Furthermore, the use of materials with high thermal conductivity helps dissipate heat efficiently, preventing overheating issues in textile machinery.

Applications in Textile Machinery Spare Parts
Powder metallurgy finds extensive applications in the production of various textile machinery spare parts, including but not limited to:
1.Gears, bearings, and bushings: These components, often subjected to high loads and repetitive motion, benefit from the high strength and wear resistance offered by powder metallurgy.
2.Nozzles and spinnerets: Powder metallurgy enables the creation of intricate nozzle and spinneret designs, ensuring precise fiber formation and uniform fabric quality.
3.Guide rollers and spindles: These components require high dimensional stability, reduced friction, and wear resistance, which can be achieved through powder metallurgy.
4.Tooling components: Powder metallurgy allows for the creation of durable and precise tooling components used in textile machinery, such as cutting blades, dies, and molds.